Moving Gears

Gear Tech Tips

Technical Information For The Gear Industry

by Koepfer Logo AMERICA
 

This Edition is Sponsored by: Wenzel GearTec

Tech Tips Edition #2

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Hob Life and Shifting Strategy (Part 2 of 2)

"Calculation of Shift Amount"

Once the usable length (UL) of the hob is known (discussed in Part 1 of 2), the number of usable teeth (UT) can be calculated.

 

         UT = (UL / px) * Gashes in the hob (px is Axial Pitch)

The number of usable hob teeth is used to estimate the parts that can be hobbed per sharpening.  This is calculated by using general tool life factors (LF) which are as follows:

- Uncoated High-Speed Steel (HSS) tool = 80 lineal inches of part per hob tooth

- Coated HSS tool = 125 lineal inches of part per hob tooth (assumes re-sharpened and not recoated)

- Multi-Gash (>15 gashes) tool = 200 lineal inches of part per hob tooth - always coated

- Coated Carbide tool = 350 lineal inches

Using the above life factors, the parts per sharpening is calculated by:

         Life / sharpening of hob (in inches) = UT * LF      -or-

         Parts / sharpening = (UT * LF) / (N * Face width of part), where N = number of teeth in part

Once the number of parts per hob is established, the shift amount per piece can be calculated.

         Shift / part = UL / parts per sharpening

 

Other useful formulas:

Axial Pitch (px) =  p / Pnd

              


 

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